Xylem IM098 AQUAVAR Model 56 Controller User Manual

AQUAVAR® Model 56 ControllerIM098R02Variable SpeedPump ControlInstallation Programming & OperationModels Covered:0416800104168001WM041682310416823

Step 2 – Mounting the AQUAVAR Model 56 Controller (AV 1.1 style)1) The AQUAVAR Model 56 Controller drivehead is supplied with electrical connectorsand

Gasket4 screwM5x50Center bit4 mountingclampsConnectionmotorconduit boxThermistorTransducerInstallation Procedures6Step 2 – Mounting the AQUAVAR Model

Installation ProceduresWARNINGHazardous voltagecan shock, burn orcause death.WARNINGHazardous voltagecan shock, burn orcause death.Electrical Connecti

Step 3 – Wiring the AQUAVAR Model 56 Controller to the motor(Parts in the electrical fittings package will berequired for this procedure). Refer to di

5) Input Power Cable Installation: The mainpower cable is connected to GRD #2, L1, L2for 230 Volt single phase.•Route the cable through the strain rel

Pump PrimingRefer to your pump operation manual for instructions on pump priming.Run TestWARNINGDO NOT APPLY POWER TO THE AQUAVAR MODEL 56 CONTROLLER

Change Pressure without Remote Control (continued)3) The LED color changes to orange.4) Now you could change the pressure with the and

12Connecting the External Programming Device to theAQUAVAR Model 56 ControllerAfter connection of the AQUAVAR Model 56 Controller to the power supply

➔➔Press ➔ on the controller and you enter the INVERTERMENU2) If the AUTOCONNECTION is enabled, thefollowing message is shown:•This message is shown du

To set run out protection:NoteRun out protection occurs if the pump is running at full speed, and the set pressure cannot berecorded after a set perio

AQUAVAR Model 56 Controller Owner’s Information RecordAquavar Model 56 Controller Pump Code NumberS/N Transducer ModelDate Purchased Transducer Rating

SubmenuAddressEntrySubmenuConfigurationAddressChangeA –ConnectingEnabledSoftware:Software:VOGSubmenuParameterPassword0066Change Pres.EnabledAuto Start

SubmenuAddressEntryAddress 01DetectedSubmenuConfigurationAddressChangeA –ConnectingEnabledSoftware:Software:VOGPress x.x psiSpeed x.x HzPressurexx.x p

III. Single Pump – System Curve Compensation (Flowchart #3)The AQUAVAR Model 56 Controller canautomatically compensate for system friction lossesdue t

Entering Compensation ValuesInstructions1) From the Parameter screen on the main menupress the arrow and the display changes to:2) Press the a

SubmenuAddressEntryAddress 01DetectedSubmenuConfigurationAddressChangeA –ConnectingEnabledSoftware:Software:VOGPress x.x psiSpeed x.x HzPressurexx.x p

IV. Circulator ApplicationsOn circulator pumps, the system curve can be automatically tracked through the use of a differential pressuretransducer. Th

➔➔➔6) To do this, enter the amount of pressure dropyou will allow before the next pump starts.Diagram 9 shows the pressure drop andincrease.7) To incr

SWITCH INTERVAL0 HOURS➔➔12) Press the ➔ arrow to display... then press the arrow to set the amount of time before the“lead” pump switches over to t

VI. Slave Pump Operation (Flowchart #6)1) From the Parameter screen on the main menupress the arrow and the display changes to:2) Press the ar

SubmenuAddressEntryAddress 01DetectedSubmenuConfigurationAddressChangeA –ConnectingEnabledSoftware:Software:VOGPress x.x psiSpeed x.x HzPressurexx.x p

Program Record (continued)Parameter Range (Default) User SettingSubmenu Multicontrol N/A Read-OnlyActual Value Increase 0-100% (6%)Actual Value Decrea

SubmenuAddressEntryAddress 01DetectedSubmenuConfigurationAddressChangeA –ConnectingEnabledSoftware:Software:VOGPress x.x psiSpeed x.x HzPressurexx.x p

ProgrammingSlave Pump (Flowchart #6)SubmenuAddressEntryAddress 01DetectedSubmenuConfigurationAddressChangeA –ConnectingEnabledSoftware:Software:VOGPre

➔➔➔➔➔➔➔➔➔➔➔Operator Custom Features and DisplaysSettings at the Inverter MenuThis message is shown during the connecting, whenautoconnecting is enable

Mode Select with buttons and between:Multicontroller ➔ sequence control for max. 4pumps. Controller ➔ pressure control for asingle pump. Actua

Boost The stated value determines thecourse of the V/f-curve. Setting of the motorstarting voltage in % of rated voltage. Settingsof 0 – 25% of maximu

Operator Custom Features and DisplaysRamp Hysteresis Level Where the fastramp changes to the slow ramp. Possiblesetting: between 0% – 100% of the wind

HQSET PRESSUREWINDOWf = 100%% f% f% f04123LIFT INTENSITY10% OFSET PRESSURE VALUE00➔➔Operator Custom Features and DisplaysCompensation Frequency Contro

Operator Custom Features and DisplaysLift Value Adjustable between 0 to thepre-selected NORMALIZE. ApplicationExample: 1) Pump 1 reaches fmax (maximum

➔➔➔Release – Follower Control Enabling ofthe lag pump only when required (thefall-value is reached) and if the lead pump hasreached the programmed fre

Operator Custom Features and DisplaysSubmenu Sensor To enter this menu youhave to press the key, to leave the menu,press the ➔ key longer than 3 s

INDEXIndexSystem Design...

➔➔➔➔➔➔➔➔➔Submenu Error The inverter tries to reach adefined pressure limit in a defined time. If this is notpossible the inverter stops. To enter this

Operator Custom Features and DisplaysLAST ERROR:Error before the last error:Error before error 2:Software Version This parameter shows the softwarever

➔➔➔➔Controller Menu Address To enter this menuyou have to press the key, to leave the menu,press the ➔ key longer than 3 seconds.Change of Pump Ad

Undervoltage Possible cause: Check mainsupply, faulty fuse or out of phase.Overload Possible causes: false data settings or thepump is working at a ca

Appendix APressure TransducerThe sensor of this transducer is a piezoresistive silicon pressure sensor, mounted on a tape (TAP)floating freely in an o

40Appendix A (continued)Differential Pressure TransducerThe sensors of this differential pressure transducer are two piezoresistive silicon pressure s

Appendix BAQUAVAR Model 56 Controller Drive Head Technical DataAQUAVAR Model 56Supply MotorVoltageController ProtectionType Rated output VoltageAV 1.1

X2 1 - Ground Connection2 - Actual value input 0.5 - 4.5 VDC, 50 ohm load resistance3 - Power source for external control, 5 VDC4 - Ground connection

© 2002 Goulds PumpsPrinted in USAGOULDS PUMPS LIMITED WARRANTYThis warranty applies to all water systems pumps manufactured by Goulds Pumps.Any part o

INDEXOperator Custom Features and Displays (continued)• Lift Intensity ...

System DesignSystem DesignNoteSystems MUST be designed by qualified technicians only.The following diagrams show typical single pump and multi-pump sy

! Safety InstructionsDANGERWARNINGCAUTION2Important: Read all safety information prior to installation of theAQUAVAR Model 56 Controller.NoteThis is a

! Safety InstructionsWARNINGHazardous voltagecan shock, burn orcause death.3Safety Instructions3. Installation and maintenance MUST be performed by pr

Installation ProceduresElectrical Connections continued4Diagram 3Step 1 - Identify MaterialsThe following materials are provided with the AQUAVAR Mode